01 / Single wall
3-ply board
One fluting layer between two liners. A versatile construction for a wide range of everyday corrugated packaging.
2 liners + 1 fluting medium
EG / 01 · Est. 2004 · 100% Export-Oriented
Kachua Packages Limited.
A renowned 100% export-oriented packaging industry of Bangladesh — manufacturing quality cartons and accessories for the ready-made garments sector since 2004, together with its sister concern Power Packaging & Printing Ltd.
2004 in operation since
20K master cartons / day
50K die-cut boxes / day
250KV own power substation
About the company
Two decades of carton craft.
Kachua Packages Limited, together with sister concern Power Packaging & Printing Ltd., has been manufacturing quality cartons and accessories for readymade garments industries with a strong reputation since 2004, playing its part in Bangladesh's export economy.
Both companies are equipped with complete and balanced machinery of the latest technology, imported from world-renowned manufacturers — upholding a reputation for quality service and competitiveness in the carton market.
Managing Director Zahiruddin Md. Babur has led the company since incorporation. A prominent figure in the carton manufacturing business, he has built teams capable of handling large-volume orders for the RMG industry while maintaining an internationally acceptable working environment for workers and buyers alike.
Company at a glance
- 100% export-oriented packaging industry
- Operating with good reputation since 2004
- Sister concern: Power Packaging & Printing Ltd.
- Office & factory on one campus in Turag, Dhaka
- Complete imported machinery, own power substation & generators
- Financially sound — banks: Mercantile, Jamuna & Southeast
What we manufacture
Cartons & garment packaging.
Master cartons
12,000–20,000 pcs daily, all types and sizes.
Inner cartons & boxes
Up to 30,000 inner cartons and 50,000 die-cut boxes daily.
Back boards
60,000–100,000 pcs per day for shirt packaging.
Neck boards & bands
80,000–120,000 pcs daily.
Butterfly
80,000–120,000 pcs daily.
Collar stands
80,000–120,000 pcs daily.
Tissue paper
Plain unlimited; printed up to 100,000 pcs daily.
PVC sheet products
2,000 kg processed daily.
Board construction
Board built for the job.
Corrugated board is built by combining flat liner papers with fluted medium. The number of layers and the flute profile can be selected according to the strength, protection and handling requirements of the finished carton.
02 / Double wall
5-ply board
Two fluting layers separated by an intermediate liner, providing a heavier and more rigid construction for demanding packaging applications.
3 liners + 2 fluting mediums
03 / Triple wall
7-ply board
Three fluting layers and four liners form a heavy-duty construction used where exceptional structural strength and protection are required.
4 liners + 3 fluting mediums
Board construction is application-driven.
Final board selection depends on carton dimensions, product
weight, stacking requirements, handling conditions and
customer specification.
Paper & materials
Paper is where performance begins.
The right carton starts with the right paper. Liner and fluting grades are selected according to the required board construction, strength, appearance and end-use application.
Linerboard
Kraftliner
A strong liner grade used as a facing layer of corrugated board where structural performance and durability are important.
Linerboard
Testliner
A widely used liner grade, commonly incorporating recovered fibre, for corrugated packaging applications where the required balance of performance and cost is important.
Fluting medium
Fluting paper
The paper formed into the corrugated wave between the liners. Its structure contributes to the board's rigidity, cushioning and resistance.
Process material
Starch adhesive
Starch-based adhesive is used to bond the fluting to the liner during corrugated board production.
Kachua's published raw-material supply includes kraftliner,
virgin liner and medium paper sourced from international and local
markets.
Paper selection can therefore be matched to the construction and
specification of the finished carton.
Flute technology
The structure inside the box.
The flute profile changes the character of corrugated board. Kachua's published production equipment includes A-, B- and E-flute corrugation capability.
A
A-Flute
A larger flute profile that provides a thicker board structure with strong cushioning and compression characteristics.
B
B-Flute
A more compact flute profile offering a useful balance of strength, rigidity, print surface and space efficiency.
E
E-Flute
A fine flute profile that produces a relatively smooth, compact board surface suitable for applications requiring finer construction and presentation.
Published Kachua equipment:
heavy-duty A-Flute 52", B-Flute 62", B-Flute 52" and E-Flute 42"
corrugation lines.
Production technology
Built around volume. Flexible enough for detail.
Kachua's production floor combines high-throughput corrugation equipment with dedicated converting and finishing machinery, allowing production to move from large-volume master cartons to more specialized packaging requirements.
01 / HIGH-THROUGHPUT
Automated production
Machine-based production systems handle the core board-making and high-volume conversion stages with repeatable settings and controlled production flow.
- Corrugation
- Automatic sheet cutting
- High-volume die cutting
02 / FLEXIBLE
Semi-automated converting
Dedicated converting equipment provides flexibility for different carton formats, sizes, constructions and order requirements.
- Sheet pasting
- Slotting
- Rotary cutting & creasing
03 / SPECIALIST
Operator-assisted finishing
Specialist finishing operations combine machinery with skilled operator control where product configuration, inspection and final finishing require flexibility.
- High-speed stitching
- Sheet pressing
- Final inspection & handling
Inside the factory
From paper to finished carton.
An integrated corrugated operation brings together board production and converting under one manufacturing system. At Kachua, the process moves through dedicated stages from paper preparation to finished packaging.
01 / MATERIAL
Paper preparation
Liner and fluting papers are prepared according to the required board construction and production specification.
02 / CORRUGATION
Board formation
Fluting medium is formed into its corrugated profile and bonded with liners to create rigid corrugated board.
03 / CONVERSION
Cutting & creasing
Sheets are cut, creased, slotted or die-cut according to the geometry of the required carton.
04 / FORMING
Pasting & stitching
Carton components are joined through adhesive bonding or stitching according to the construction.
05 / DELIVERY
Inspection & dispatch
Finished cartons are checked, bundled and prepared for delivery to customers.
Converting capabilities
From board to box.
Corrugated board becomes a finished carton through a sequence of cutting, creasing, slotting, joining and finishing operations. Kachua maintains dedicated equipment across these stages.
01 / CUT
Sheet cutting
Heavy-duty sheet cutting equipment prepares corrugated board to the required production dimensions.
02 / DIE-CUT
Die cutting
Precision cutting and creasing for cartons with defined shapes, profiles and special configurations.
03 / ROTARY
Rotary cutting & creasing
Continuous rotary processing for cutting and creasing corrugated sheets.
04 / SLOT
Electric slotting
Slotting creates the required carton folds and flap geometry for box formation.
05 / PASTE
Sheet pasting
Adjustable pasting equipment joins carton components using adhesive according to the required construction.
06 / STITCH
High-speed stitching
Mechanical stitching provides a strong joining method for suitable heavy-duty carton constructions.
07 / PRESS
Sheet pressing
Pressing equipment supports consistent finishing and handling of converted carton components.
08 / FINISH
Final finishing
Converted cartons are checked, bundled and prepared for customer delivery and export handling.
Published equipment base:
5 sheet cutters, 6 die-cutting machines, 3 rotary cutting &
creasing machines, 4 high-speed stitching machines, 5 adjustable
sheet-pasting machines, 3 sheet presses and 2 electric slotting
machines.
Technical aspects
The factory floor, in numbers.
01 / Corrugation & converting machinery
| Heavy-duty corrugation "B Flute" — 62" | 1 set |
| Heavy-duty corrugation "A Flute" — 52" | 1 set |
| Heavy-duty corrugation "B Flute" — 52" | 2 sets |
| Heavy-duty corrugation "E Flute" — 42" | 1 set |
| Heavy-duty auto sheet cutters | 5 sets |
| Heavy-duty die cutting machines | 6 sets |
| Rotary cutting & creasing machines | 3 sets |
| Hi-speed stitching machines | 4 sets |
| Sheet pasting machines (adjustable) | 5 sets |
| Sheet pressing machines | 3 sets |
| Electric slotting machines | 2 sets |
| Paper & board cutting machines | 4 sets |
02 / Daily throughput & power
| Liner & medium paper | 25,000 kg |
| Duplex board | 3,000 kg |
| Tissue paper | 2,000 kg |
| PVC sheet | 2,000 kg |
| Power substation (established) | 250 KV |
| Standby generators | 150 + 110 KV |
03 / Raw materials, imported
Kraft liner (South Korea, Taiwan) · Virgin liner (USA, Australia) · Medium paper (South Korea, Bangladesh) · Duplex board (Korea, Taiwan, China) · PVC sheet & tissue (China) · Starch (Thailand)
Inside the factory
See the work for yourself.
Photography of our corrugation lines, die cutting floor and finished cartons is being prepared and will appear here.
Photo — Corrugation line
Photo — Die cutting floor
Photo — Finished master cartons
Photo — Printing section
Photo — Delivery & loading
Photo — Our team
Our honorable customers
Exporters we serve, brands we reach.
We supply Bangladesh's leading garment exporters — and through them, our cartons carry goods for the world's best-known retail brands.
AKH GroupPVH, Warnaco
Aman Tex Ltd.ZLabel, Mamalicious, DK Company, Noisy May
ASR GroupLidl, Piazza Italia, Cleo, Pepco
Beximco GroupPVH, JC Penney, Walmart
Dressmen GroupBerkley Jensen, Target, Back Stage
GJ Caps & Headwear Ltd.J & K, QG Caps Co., WHP Co. Ltd., Hit Pro
Hana Hats & Caps Ltd.American Needle, JM5, Main Gate
Metro GroupMarubeni (GU)
MBM GroupWinner
Mohammadi GroupPrimark
NalintexDynamites, Eland, Cleo
Prime Caps (BD) Ltd.Stock, Aero, Target, Rural Cloth
Rahamat GroupCarrefour, Tallywood, Gymnasium, Celio
SB Knitting Ltd.News Trading, SMYK, Toto Heros, Adams Family, Ugiz, Button Blue
Stylecrafts Ltd.Marubeni, Jack & Jones, JC Penney
Vertex GroupCarrefour, Primark, Ituri, Prima, Lidl, Dunnes, Brax, Toto Adler, G-Star
UnimasParamount, TCP & Max, PDQ, Caps Direct
Yara GroupCleo, Norwest, Pepco, Pannatex, Hellenic
Our values
Quality Services
Commitment
Solvency
Reputation
Any time, any place — we are at your service.
Contact Kachua Packages
Request a quotation.
Send us your carton specifications — dimensions, flute, quantity and print — and our commercial team will respond promptly.
Office & Factory
1-3, Kamarpara, Vatulia, Turag (Uttara), Dhaka-1230, Bangladesh
Phone
+880-2-8954599
Cell
+880 1713 018168
Our bankers
Mercantile Bank Ltd.
Uttara Branch, Sector 09, Uttara Model Town, Dhaka-1230 · SWIFT: MBLBBDDH A017
Jamuna Bank Ltd.
Kamarpara, Horirampur, Turag, Dhaka-1230 · SWIFT: JAMUBDDHTFP
Southeast Bank Ltd.
Uttara Branch, Sector 01, Uttara Model Town, Dhaka-1230 · SWIFT: SEBDBDDHAUTT